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Cotton Yarn (Spinning Mill)

This project develops a 100% Cotton Yarn manufacturing facility with a spinning mill configuration, targeting regional and exports markets. It supports large international market for cotton yarn worth USD 11 bn.

Profile
  • Product : 100% Cotton Yarn
  • Integration : Spinning Mill
  • Raw material : 100% Cotton (Local)
  • Installed capacity : 33 tons/day (Spinning)
  • Installed spindles : 50’000 ring spindles
  • Raw material : Cotton (17’000 tons p.a.)
  • Market : Regional and exports
Rationale
  • Large international market for Cotton Yarn worth USD 11 bn
  • Transformation of local cotton
  • Development of downstream industry (knitting, weaving)
  • Employment generation and skills development (500 direct)
  • Socio-economic development
  • Regional development
Project outlay
  • CAPEX: ~ US$ 60 million (Spinning)
  • Electricity consumption (connected load): 8.0 MW
  • Water consumption: 60 kl/day
  • Direct employment: 500

CAPEX (indicative) includes buildings and civil works, plant & machinery, miscellaneous fixed assets, pre-operative expenses, and contingency provisions. Land cost is excluded unless stated otherwise.

Pre-requisites
  • Assured supply of cotton
  • Modern technology recommended for required quality
  • Access to efficient infrastructure, industrial parks, SEZs (especially power at competitive rates)
  • Capacity building and skills development
  • Plant utilization (350 days)

Greige Woven Fabrics (Ecru / African Prints Base)

This project develops a 100% Cotton Woven Greige Fabric manufacturing facility with a spinning, weaving configuration, targeting regional and export market markets. It supports also import substitution and large regional for African prints.

Profile
  • Product : 100% Cotton Woven Greige Fabric
  • Integration : Spinning, weaving
  • Raw material : Cotton (local)
  • Installed capacity : Spinning – 10’944 Spindles (8.30 tons/day) Weaving – 96 Airjet weaving mc’s 40’000 meters per day)
  • Raw material : Cotton (3’284 tons p.a.)
  • Market : Regional and export market
Rationale
  • Import substitution, large regional market for African prints
  • Value addition to local cotton
  • Growing demand for traditional fabrics
  • Employment generation (360 direct)
  • Socio-economic development for women and youth
  • Regional development
Project outlay
  • CAPEX: ~ US$ 33 million (Buildings + Spinning + Weaving)
  • Electricity consumption (connected load): 4.0 MW
  • Water consumption: 145 kl/day
  • Direct employment: 360

CAPEX (indicative) includes buildings and civil works, plant & machinery, miscellaneous fixed assets, pre-operative expenses, and contingency provisions. Land cost is excluded unless stated otherwise.

Pre-requisites
  • Assured supply of cotton
  • Vertical integration to utilize local raw material (cotton)
  • Modern technology recommended for required quality
  • Access to efficient infrastructure, industrial parks, SEZs (especially power at competitive rates)
  • Capacity building and skills development
  • Plant utilization (350 days)

Integrated Knitwear (Yarn to Garment)

This project develops a Cotton knitted garments manufacturing facility with a spinning + knitting + processing + confection configuration, targeting exports (europe, us), regional markets. It supports large world market for knitwear(us$ 267 bn).

Profile
  • Product : Cotton knitted garments
  • Integration : Spinning + Knitting + Processing + Confection
  • Raw material : Cotton(local)
  • Installed capacity : Spinning: 24,000 spindles Knitting :45 circular knitting mc’s Processing: 14.50 tons/day Confection : 58’000 pcs/day
  • Raw material: Cotton : (7’100 tons p.a.)
  • Market : Exports (Europe, US), Regional
Rationale
  • Large world market for knitwear (US$ 267 Bn)
  • Value addition to local cotton
  • Employment generation (4’000 Direct)
  • Socio-economic development for women and youth
  • Regional development
Project outlay
  • CAPEX: ~ US$ 79 million (Spinning + Knitting Processing + Confection)
  • Electricity consumption (connected load): 11 MW
  • Water consumption: 161 kl/day
  • Direct employment: 4,000
Pre-requisites
  • Modern technology recommended for required quality
  • Access to efficient infrastructure, industrial parks, SEZs (especially power at competitive rates), common wastewater treatment facilities
  • Capacity building and skills development
  • Plant utilization (350 days)

Integrated Home Textiles (Terry Towels)

This project develops a Home textile (Terry towel) manufacturing facility with a spinning + weaving + processing confection configuration, targeting exports (europe, us), regional markets. It supports large market for home textiles (terry towels USD$ 6bn).

Profile
  • Product : Home textile (Terry towel)
  • Integration : Spinning + Weaving + Processing Confection
  • Raw material : Cotton (local)
  • Installed capacity : Spinning: 10’000 spindles + 800 rotors Weaving : 40 Weaving machines Processing : 19 tons/day Confection : 30’000 pcs/day
  • Raw material: Cotton : (8’500 tons p.a.)
  • Market : Exports (Europe, US), Regional
Rationale
  • Large market for home textiles (terry towels US$ 6Bn) +
  • Value addition to local cotton (Raw Cotton consumption)
  • Development of textile value chain (Terry towel)
  • Employment generation (550 direct)
  • Socio-economic development for women and youth
  • Regional development
Project outlay
  • CAPEX: ~ US$ 57 million (Spinning + Weaving + Processing + Confection)
  • Electricity consumption (connected load): 7 MW
  • Water consumption: 250 kl/day
  • Direct employment: 550

CAPEX (indicative) includes buildings and civil works, plant & machinery, miscellaneous fixed assets, pre-operative expenses, and contingency provisions. Land cost is excluded unless stated otherwise.

Pre-requisites
  • Assured supply of cotton
  • Modern technology recommended for required quality
  • Access to efficient infrastructure, industrial parks, SEZs (especially power at competitive rates), common wastewater treatment facilities
  • Capacity building and skills development
  • Plant utilization (350 days)

Integrated African Prints (Pagne)

This project develops a African Prints manufacturing facility with a spinning, weaving, processing and printing configuration. It supports import substitution of African print fabric import.

Profile
  • Product : African Prints
  • Integration : Spinning, Weaving, Processing and printing
  • Raw material : 100% Cotton (Local)
  • Installed capacity : Spinning – 10’944 Spindles (8.30 tons/day) Weaving – 96 Airjet weaving mc’s 40’000 meters per day) Processing: 40’000 meters per day Raw material: Cotton : (3’300 tons p.a.) Market : Regional market (African Prints) B2C
Rationale
  • Import substitution of African print fabric
  • Growing demand for traditional fabrics
  • Value addition to local cotton
  • Industrialization, textile value chain enhancement
  • Employment generation (500 direct)
  • Socio-economic development
  • Regional development
Project outlay
  • CAPEX: ~ USD 51 million (Spinning + Weaving + Processing + Printing)
  • Electricity consumption (connected load): 5 MW
  • Water consumption: 113 kl/day
  • Direct employment: 500

CAPEX (indicative) includes buildings and civil works, plant & machinery, miscellaneous fixed assets, pre-operative expenses, and contingency provisions. Land cost is excluded unless stated otherwise.

Pre-requisites
  • Assured supply of cotton
  • Vertical integration to utilize local raw material (cotton)
  • Modern technology recommended for required quality
  • Access to efficient infrastructure, industrial parks, SEZs (especially power at competitive rates), common wastewater treatment facilities
  • Capacity building and skills development
  • Plant utilization (350 days)

Garment Manufacturing (CMT)

This project develops a Knitted garments manufacturing facility with a CMT (cut, make, trims) configuration, targeting exports to us/eu/regional markets. It supports large accessible market for knits readymade garments for exports(us$ 267 bn).

Profile
  • Product : Knitted garments
  • Integration : CMT (Cut, Make, Trims)
  • Raw material : Knitted fabric in rolls
  • Installed capacity : 40’000 pieces per day
  • Market :Exports to US/EU/Regional
Rationale
  • Large accessible market for Knits readymade garments for exports(US$ 267 Bn)
  • Value addition to knit fabric (10 tons per day) into garments
  • Employment generation (2’500 direct)
  • Socio-economic development for women and youth
  • Regional development
Project outlay
  • CAPEX: ~ US$ 12 million CMT unit (Cut, Make, Trims)
  • Electricity consumption (connected load): 1.0 MW
  • Water consumption: 113 kl/day
  • Direct employment: 2,500

CAPEX (indicative) includes buildings and civil works, plant & machinery, miscellaneous fixed assets, pre-operative expenses, and contingency provisions. Land cost is excluded unless stated otherwise.

Pre-requisites
  • Modern technology recommended for required quality
  • Access to efficient infrastructure, industrial parks, SEZs
  • Capacity building and skills development
  • Plant utilization (350 days)

Medical Textiles (Woven Gauze)

This project develops a Woven Gauze manufacturing facility with a preparatory, weaving and finishing configuration, targeting exports and regional markets. It supports large accessible domestic and export market.

Profile
  • Product : Woven Gauze
  • Integration : Preparatory, weaving and finishing
  • Raw material : Yarn
  • Installed capacity : 3 tons/day
  • Raw material : Cotton yarn 1’100 tons p.a.
  • Market : Exports and regional
Rationale
  • Large accessible domestic and export market
  • Increasing demand for wound dressings, bandages, surgical sponges, and medical swabs
  • Value addition to cotton 1’500 tons p.a. into yarn
  • Industrialization and enhancement of textile value chain
  • Employment generation ( ̴ 240 direct)
  • Regional development
  • Socio economic development
Project outlay
  • CAPEX: ~ US$ 18 million (Weaving + Processing)
  • Electricity consumption (connected load): 1.2 MW
  • Water consumption: 75 kl/day
  • Direct employment: ~240

CAPEX (indicative) includes buildings and civil works, plant & machinery, miscellaneous fixed assets, pre-operative expenses, and contingency provisions. Land cost is excluded unless stated otherwise.

Pre-requisites
  • State of the art technology with automation features recommended for required quality and competitiveness
  • Capacity building and skills development
  • Efficient port logistics to handle outbound cargo
  • Utilization: 3 shift working; 350 days/year
  • Nomination

Finished Knitted Fabrics (Knit + Dye/Finish)

This project develops a Finished Knit Fabrics manufacturing facility with a circular knitting, knit fabric dyeing and configuration, targeting export (us and europe) and regional markets. It supports import substitution/exports.

Profile
  • Product : Finished Knit Fabrics
  • Integration : Circular knitting, Knit fabric dyeing and finishing
  • Raw material : 100% cotton yarn (7’000 tons p.a.). Ne 20s to 40s Cotton Carded Yarn
  • Final product : Knitted Single Jersey, Pique, Rib – 160 to 200 GSM
  • Knitted Single Jersey Cotton: Spandex (95:5) – 160 to 200 GSM
  • Installed capacity : 20 tons per day
  • Market : Export (US and Europe) and Regional
Rationale
  • Import substitution/exports
  • Large world market for knitwear
  • Value addition to local cotton (Raw Cotton consumption) 9’300 tons p.a.
  • Developing regional downstream industry
  • Employment generation (600 direct)
  • Socio economic development of women and youth
Project outlay
  • CAPEX: ~ US$ 36 million (Knitting + Processing )
  • Electricity consumption (connected load): 2.72 MW
  • Water consumption: 148 kl/day
  • Direct employment: 600

CAPEX (indicative) includes buildings and civil works, plant & machinery, miscellaneous fixed assets, pre-operative expenses, and contingency provisions. Land cost is excluded unless stated otherwise.

Pre-requisites
  • Assured supply of cotton
  • Modern technology recommended for required quality
  • Access to efficient infrastructure (especially power at competitive rates) SEZs, Industrial parks and wastewater treatment plants
  • Capacity building and skills development
  • Plant utilization (350 days)

Recycled Cotton Yarn (Rotor Spinning)

This project develops a Cotton recycled Yarn manufacturing facility with a yarn manufacturing configuration, targeting regional and export market markets. It supports demand for sustainable yarns/clothing.

Profile
  • Product : Cotton recycled Yarn
  • Integration : Yarn manufacturing
  • Raw material : 40% Cotton (Local) + 60% recycled fibre
  • Installed capacity : 20 tons/day (Spinning)
  • Installed spindles : 2’400 rotors
  • Raw material : Cotton (3’000 tons p.a.)
  • Market : Regional and export market
Rationale
  • Demand for sustainable yarns/clothing is growing
  • Value addition to local cotton
  • Development of downstream industry (knitting, weaving)
  • Employment generation (130 direct)
  • Regional development
Project outlay
  • CAPEX: ~ US$ 9.40 million (Spinning)
  • Electricity consumption (connected load): 2.3 MW
  • Water consumption: 15 kl/day
  • Direct employment: 130

CAPEX (indicative) includes buildings and civil works, plant & machinery, miscellaneous fixed assets, pre-operative expenses, and contingency provisions. Land cost is excluded unless stated otherwise

Pre-requisites
  • Assured supply of cotton
  • Modern technology recommended for required quality
  • Access to efficient infrastructure (especially power at competitive rates)
  • Capacity building and skill development
  • Plant utilization (350 days)

Textile Recycling (Sorting + Tearing to Fibre)

This project develops a Recycled fiber manufacturing facility with a textile sorting and tearing configuration, targeting exports and regional markets. It supports sustainability and circularity policy where demand will grow in the future especially for Europe.

Profile
  • Product : Recycled fibre
  • Integration : Textile sorting and tearing
  • Raw material : Post industrial and post consumer waste
  • Installed capacity : 16 tons per day
  • Sorting : 18 – 20 tons/day
  • Tearing : 16 tons/day
  • Raw material : 18 – 20 tons/day ( 5.4 – 6.0 KT p.a.)
  • Market : Exports and Regional
Rationale
  • Sustainability and circularity becomes policy imperative
  • Enhanced focus on circularity
  • Growing demand for regenerated fibres
  • Development of waste management infrastructure
  • Employment generation (235 direct)
Project outlay
  • CAPEX: ~ USD 9.11 million (Sorting and
  • Electricity consumption (connected load): 2.3 MW
  • Water consumption: 15 kl/day
  • Direct employment: ~235

CAPEX (indicative) includes buildings and civil works, plant & machinery, miscellaneous fixed assets, pre-operative expenses, and contingency provisions. Land cost is excluded unless stated otherwise.

Pre-requisites
  • Assured supply of post-industrial post consumer waste
  • Modern technology recommended for required quality
  • Access to efficient infrastructure
  • Plant utilization (300 days)

Bleached Cotton (Surgical Cotton in Bales)

This project develops a Bleached cotton (in bale) manufacturing facility with a cotton fiber bleaching configuration, targeting exports predominantly to EU markets. It supports utilization of comber waste in a spinning mill.

Profile
  • Product : Bleached cotton (in bale)
  • Integration : Cotton fiber bleaching
  • Raw material : Virgin cotton fiber+ comber noil + clean waste
  • Installed capacity : 20 tons/day
  • Market : Exports predominantly to EU
Rationale
  • Utilization of comber waste in a spinning mill
  • Large accessible market for bleached cotton exports
  • Value addition to waste generated at spinning mills (Comber noil) eventually to locally grown cotton
  • Employment generation ( ̴ 145 direct)
  • Socio economic development
Project outlay
  • CAPEX: ~ US$ 9.11 million
  • Electricity consumption (connected load): 1.2 MW
  • Water consumption: 10 kl/day
  • Direct employment: 145

CAPEX (indicative) includes buildings and civil works, plant & machinery, miscellaneous fixed assets, pre-operative expenses, and contingency provisions. Land cost is excluded unless stated otherwise.

Pre-requisites
  • State of the art technology with automation features recommended for required quality and competitiveness
  • Capacity building and skill development
  • Utilization: 3 shift working; 350 days/year
  • Nomination

Hank Dyed Yarn for Artisanal Weaving

This project develops a Dyed yarn in Cone manufacturing facility with a yarn dyeing for artisan weaving configuration, targeting for domestic weaving application markets. It supports captive consumption (partially).

Profile
  • Product : Dyed yarn in Cone
  • Integration : Yarn Dyeing for Artisan weaving
  • Raw material : Cotton Yarn
  • Installed capacity : 200 Kg/day
  • Market : For domestic weaving application
Rationale
  • Captive consumption (partially)
  • Sustainable fashion
  • Development in artisanal textile value chain
  • Employment generation ( ̴ 15 persons direct)
  • Value addition to local cotton
Project outlay
  • CAPEX: ~ US$ 0.18 million
  • Electricity consumption (connected load): 116 kW
  • Water consumption: 36 kl/day
  • Direct employment: 15

CAPEX (indicative) includes buildings and civil works, plant & machinery, miscellaneous fixed assets, pre-operative expenses, and contingency provisions. Land cost is excluded unless stated otherwise.

Pre-requisites
  • Solar electricity
  • Skill development
  • Utilization: 2 shift working; 350 days/year

Hosiery (Socks Manufacturing)

This project develops a Socks manufacturing facility with a knitting configuration, targeting exports predominantly to EU markets. It supports import substitution and domestic market.

Profile
  • Product : Socks
  • Integration : Knitting
  • Raw material : Cotton yarn + Nylon + Elastane
  • Installed capacity : 6’000 pairs/day
  • 24 knitting machines
  • Raw material : 72 tons p.a. (including elastane)
  • Market : Exports predominantly to EU
Rationale
  • Import substitution and domestic market
  • Growth in SME
  • Employment generation ( ̴ 31 persons)
  • Value addition to local cotton
Project outlay
  • CAPEX: ~ US$ 9 million
  • Electricity consumption (connected load): 0.1 MW
  • Water consumption: 5 kl/day
  • Direct employment: 31

CAPEX (indicative) includes buildings and civil works, plant & machinery, miscellaneous fixed assets, pre-operative expenses, and contingency provisions. Land cost is excluded unless stated otherwise.

Pre-requisites
  • Skill building
  • Automated production
  • Utilization: 3 shift working; 350 days/year

Hand Gloves Manufacturing

This project develops a Gloves manufacturing facility with a knitting configuration, targeting exports predominantly to EU markets. It supports import substitution and domestic market.

Profile
  • Product : Gloves
  • Integration : Knitting
  • Raw material : Cotton yarn
  • Installed capacity : 700 pairs/day
  • 12 knitting machines
  • Raw material : 160 tons p.a. (including elastane)
  • Market : Exports predominantly to EU
Rationale
  • Import substitution and domestic market
  • Growth in the SME sector
  • Value addition to local cotton
  • Employment generation ( ̴ 12 persons)
Project outlay
  • CAPEX: ~ US$ 600’000
  • Electricity consumption (connected load): 0.1 MW
  • Water consumption: 5 kl/day
  • Direct employment: 12

CAPEX (indicative) includes buildings and civil works, plant & machinery, miscellaneous fixed assets, pre-operative expenses, and contingency provisions. Land cost is excluded unless stated otherwise.

Pre-requisites
  • Skill building
  • Modern technology with automation
  • Yarn sourcing
  • Utilization: 3 shift working; 350 days/year